Milling and customization of electronic enclosures

/Milling and customization of electronic enclosures

Machining with custom milling on electronic, commercial and custom enclosures.

Screen printing and digital printing on plastic and metal electronic enclosures.

Aesthetic coating and ESD conductive coating.

We have a wide range of equipment for cnc milling machining on commercial enclosures like: TEKO, ITALTRONIC, BOPLA, OKW, SIMP-ELBAG, ROLEC, GEWISS, HAMMOND, LIMANDA, etc.

All the clamping equipment for machining is made in-house.

WARNING:
MCS exclusively manufactures customized products. Therefore, what is published on the site cannot be classified as a standard product and no product can be sold individually.
The publication is purely for illustrative purposes. The products are owned by their respective customers and are not directly replicable for different recipients.

  • Machining and customizing the Hammond 1554HL2GY electronics enclosure, integrating a polyester membrane and an aluminum frame. With realization and application in the front of a membrane in digital printing, on polyester with UV filter specific for outdoor use. The membrane has a transparency for a display and thermoformed embossed buttons. The aluminum frame is characterized by a micro-shot finish and a matte transparent protective coating. And it is attached to the container by means of studs and nuts. On the frame is applied an adhesive seal in EPDM to waterproof the fastening of the whole assembly on the customer’s machinery.
  • Customized TAKACHI PF series</ em>  electronic enclosure. The enclosure is in ABS plastic material, with CNC machining on 5 sides. A multicolor graphic has been created on the top with a digital printing process.   MCS processes involved in the realization of the product:
    • Proposal and design on the basis of the customer’s electronics
    • Procurement and customization of TAKACHI enclosures
    • Cnc machining
    • Digital printing
        Check HERE  the design of TAKACHI PF13-4-13W standard enclosure.  
  • Customized TEKO TEKAL4 series electronic enclosure. The enclosure is made up of a TEKO brand commercial extrusion, with the integration of custom aluminium panels with CNC machining and 90° bending. The enclosure and the panels are powder coated, with semi-matt and rough finish. A polyester graphic overlay is applied on the top of the extruded part, created with a digital printing process. On the back there is a clip for DIN holders TEKO DR.5. MCS processes involved in the realization of the product:
    • Proposal and design
    • Procurement and customization of TEKO commercial extrusion
    • Production of aluminium panels
    • Powder Coating Process Management
    • Realization of graphic overlay membrane
    • Complete product assembly
  • Membrane switches on "Rose Beluga" electronics enclosure. The work we have done:
    • Design and customization of the membrane switch, made of embossed polyester with PCB circuit board.
    • Design and procurement of the printed circuit board, with internal assembly of the connector.
    • Cnc machining on several sides of the plastic enclosure. A recess was made on the inclined plane for the application of the membrane switch.
    • Assembly services of complete enclosure made up of the front membrane switch, PCB (electronic circuit board) and side buttons.
    Size: 187x90xH60mm
  • Graphic overlay on enclosure for Bopla electronics Streamline series. Processes performed:
    • realization of the graphic overlay, in glossy polyester with matt texture on the front surface.
    • PMMA display window production, with silkscreen printing.
    • cnc machining on the plastic enclosure.
    • assembly of the graphic overlay and display window on the enclosure.
  • Processing and customization of  a HAMMOND brand aluminium commercial enclosure. With milling, incisions and insertion of studs for fixing the boards. Creation of a cover in POM milled from a slab, with a natural satin surface finish.
  • TEKO PRO96.7 customized electronic container, with CNC milling on several sides, insertion of studs and internal shielding with copper paint.
  • Milling machining on IP68 Bolpla Bocube series electronics enclosure. With graphic overlay in the front surface and transparent PMMA display window. With the addition of an air-vent valve to allow air permeability and resistance to dust and water. MCS services:
    • procurement of plastic enclosure
    • realization of cnc milling machining on the enclosure
    • insertion of threaded pins on the enclosure
    • realization of the milled dispaly window
    • realization of the graphic overlay
    • complete assembly of enclosure + graphic overlay
  • Customized enclosure for OKW electronics, CARRYTEC series. Multi-sided CNC milling machining was performed in this product, with the insertion of M3 studs in the front shell. There is also a PVC display frame, with metallic anthracite coating and digitally printed logo.  
  • TEKO TN22 electronics case with machining, painting and plexiglass front panel. The plexiglass front panel was made in digital printing, with a background in metallic silver color printed by screen printing process (metallic tints are not feasible in digital printing). The enclosure has millings and has been finished by conductive coating with sample shades of glossy metallic grey.
  • Membrane switch on standard electronic milled enclosure (TEKO brand) Membrane switch: made in silk-screen printing, in polyester with Hi-Click thermoformed bubble buttons. Enclosure: obtained by milling on several sides, inserting a PETG display window and gluing the plexiglass in the back cover.
  • Electronics case (TEKO TK series) with milling and digital printing in the top lid.
  • Electronics case (TEKO ST 1.7) with multi-sided milling and digital printing.
  • ABS TEKO container with digital printing and milling processes.
  • Digitally printed membrane switch for machined electronics enclosure (model TEKO TEKAM-23/E.9). Enclosure with transparent area for membrane backlighting.
  • Palstic panel with digital printing. Digital technology allows printing even on slightly recessed surfaces as in this case, which would otherwise be impossible to achieve with the screen printing method.
  • Panel (Italtronic Railbox) with CNC machining and digital printing.
  • ABS container (Teko brand - www.teko.it) with CNC machining on multiple sides and digital printing on one side. In the case of small containers, digital printing technology is extremely competitive, regardless of the number of colors.

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